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5 Laser Cutter Lesson Plans for Learners of All Skill Levels

Laser cutters are incredibly versatile tools that can bring creativity and precision to a variety of educational projects. Whether you’re teaching in a high school, makerspace, or technical college, having well-structured laser cutter lesson plans can elevate your students’ learning experience. In this blog post, we’ll explore five laser cutter lesson plans that cater to learners of all skill levels, ensuring that your students not only learn the basics but also develop advanced skills in design and fabrication.

1. Introduction to Laser Cutting: Creating Custom Keychains

Skill Level: Beginner

For students new to laser cutting, this lesson plan serves as an excellent introduction to the basics. The objective is for students to create custom keychains using simple shapes and text. They will learn how to design a vector file, operate the laser cutter, and understand material settings.

Key Concepts Covered:

  • Basics of vector design software (such as Adobe Illustrator or Inkscape)
  • Understanding laser cutter settings: speed, power, and material thickness
  • Safety procedures and best practices

Outcomes: Students will complete a personalized keychain project, gaining confidence in using the laser cutter and understanding its basic functions.

Engraved photo on wood

2. Intermediate Project: Engraving Artwork on Wood

Skill Level: Intermediate

In this lesson, students will advance their skills by engraving intricate artwork on wood. They’ll explore how to translate complex designs into laser-engraved art, learning to adjust settings for different levels of detail and wood types.

Key Concepts Covered:

  • Advanced design techniques, including shading and contrast in engraving
  • Material selection and preparation (choosing the right type of wood)
  • Optimizing laser cutter settings for detailed engraving

Outcomes: Students will produce a piece of engraved artwork, showcasing their ability to manage more complex designs and material choices.

3. Utilizing the Rotary Fixture: Engraving Cylindrical Objects

Skill Level: Intermediate

This lesson introduces students to the rotary fixture, an attachment that allows laser cutters to engrave cylindrical objects like water bottles, glasses, or candles. Students will design custom artwork and learn how to set up and operate the rotary fixture.

Key Concepts Covered:

  • Using the rotary fixture for cylindrical engraving
  • Designing for curved surfaces: adjusting artwork to fit cylindrical objects
  • Safe operation and fixture alignment

Outcomes: Students will complete a custom-engraved water bottle or similar object, gaining experience with specialized laser cutter attachments and understanding how to work with different shapes.

4. Functional Design: Creating a Simple Box with a Hinged Lid

Skill Level: Intermediate

In this project, students will explore functional design by creating a simple box with a hinged lid. This lesson emphasizes the importance of precision in design and assembly, teaching students how to design interlocking parts and consider kerf compensation.

Key Concepts Covered:

  • Designing 3D objects using 2D vector design software
  • Creating interlocking parts and understanding kerf compensation
  • Assembly techniques for laser-cut parts

Outcomes: Students will create a functional, custom-designed box, learning critical thinking skills related to assembly and design in three dimensions.

laser cut architectural model
(Image Source: University at Buffalo School of Architecture and Planning) The Fabrication Workshop includes two Universal Laser Systems VLS-660 Laser Cutters which allow students to cut wood, acrylic and chip board, and enables them to experiment with materials and fabricate models quickly and accurately.

5. Capstone Project: Architectural Model Making

Skill Level: Advanced

For students ready to take on a more complex challenge, this capstone project involves designing and creating a detailed architectural model. This lesson plan is perfect for those interested in architecture, engineering, or design, offering real-world applications for their skills.

Key Concepts Covered:

  • Combining multiple materials (e.g., wood, acrylic) for model making
  • Advanced assembly techniques for multi-part projects
  • Understanding scale and proportion in design

Outcomes: Students will produce a professional-quality architectural model, demonstrating their mastery of laser cutting and complex design.

These five laser cutter lesson plans provide a structured path from basic to advanced projects, ensuring that learners of all skill levels can develop and refine their abilities. By integrating these projects into your curriculum, you’ll equip your students with the skills needed to excel in design, fabrication, and beyond.

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Christine Archer

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