Rotary Kiln Maintenance Training System
Model Number: 241-000
Build hands-on skills in rotary kiln operation, maintenance, alignment, and troubleshooting.
Overview
DAC Worldwide’s Rotary Kiln Maintenance Training System (241-000) is a heavy-duty, steel benchtop training device that allows for realistic training in maintenance activities associated with large rotary kilns. The training system features a segmented steel kiln shell, which was machined from a schedule 80 pipe, and allows for modification to simulate irregularities in shell construction commonly found in the field.
Using this training system, learners will explore how rotary kilns are used for training in various sectors, including the design, application, control, and maintenance of common industrial kilns. The trainer covers industry-relevant skills, such as operating, maintaining, and troubleshooting industrial rotary kilns in a variety of applications.
This kiln maintenance trainer includes a variety of industrial components, including a drive and roller assembly foundations, nylon roller riding rings, a gear motor, and more. Learners will use these electrical components to study topics such as rotary kiln principles, maintenance, operation, and troubleshooting. This system utilizes industry-grade components, providing durability to stand up to frequent use, and to aide learners in becoming better prepared for the tasks they will encounter on the job.
Features
- Heavy-duty steel benchtop training device for rotary kiln maintenance
- Segmented steel kiln shell machined from schedule 80 pipe
- Allows modification to simulate common shell irregularities found in the field
- 7-gauge formed-steel baseplate with tabletop mounting provision
- Provision for magnetic base/dial indicator attachment throughout
- Motorized gear and pinion drive system for establishing proper mesh patterns
- Adjustable kiln rollers and thrust rollers for alignment and tracking practice
- Three-section kiln tube with primary centerline adjustment using set screws
- Three roller assemblies with adjustable pillow blocks and ball bearing rollers
- Gear motor and associated electrical components
- High-durability urethane coatings throughout
Specifications
- Model: 241-000
- Product Dimensions (L x W x H): 66in. x 13.5in. x 12in. (1670 x 340 x 300 mm)
- Product Weight: 175lbs. (80kg)
- Shipping Dimensions (L x W x H): 70in. x 18.5in. x 30in. (1778 x 470 x 762 mm)
- Shipping Weight: 261lbs. (118kg)
- Power Requirement: 115V/60Hz/1Ph
Topics Covered
- Rotary kiln principles
- Rotary kiln design and application
- Control of common industrial kilns
- Rotary kiln operation
- Rotary kiln maintenance
- Rotary kiln troubleshooting
- Gear and pinion mesh patterns
- Kiln alignment and tracking adjustments
- Primary centerline adjustment
Hands-On Training
Learners work directly with industry-grade components to practice realistic maintenance procedures before performing work in the field. The system includes a complete motorized gear and pinion drive, adjustable kiln rollers and thrust rollers, and a three-section kiln tube that allows real-time adjustment of alignment, tracking, primary centerline, and mesh patterns.
Its segmented kiln shell and durable mechanical assemblies make it possible to simulate field-style irregularities and maintenance conditions without jeopardizing actual production equipment.
Curriculum
This training system supports instruction in the design, application, control, maintenance, operation, and troubleshooting of common industrial rotary kilns. Learners study industry-relevant rotary kiln principles while building practical skills applicable to a variety of kiln applications.
Options & Accessories
- #208-015 – Magnetic Base/Dial Indicator Set
Add On Products
Items Included
- 7-gauge, formed-steel baseplate with provision for tabletop mounting
- Adjustable support feet
- Kiln tube machined from schedule 80 steel pipe in three sections with primary centerline adjustment using set screws
- Welded aluminum drive and roller assembly foundations
- Three roller assemblies with detailed soldered brass substructures, adjustable roller pillow blocks, roller shafts, and ball bearing rollers
- Nylon roller riding rings
- Representative kiln gear and pinion with provision for adjustment and alignment
- Gear motor and associated electrical components
- Crating for shipment via motor freight
Requirements
- Requires 115V/60Hz/1Ph power