EV Motors and Generators Panel Trainer

Model Number: 742-01

A safe-voltage trainer for exploring EV traction motor control, speed feedback, and diagnostic fault-finding.

Overview

The EV Motors and Generators Panel Trainer is part of our brand new range of Hybrid and EV resources – designed to provide students with the skills and knowledge to maintain and repair Electric and Hybrid vehicles. The EV Motors and Generators Panel Trainer (742-01) is focussed on motor speed control, and uses a variety of sensors to feed back motor position and speed. The trainer provides students and instructors with the opportunity to demonstrate, investigate and fault-find a simulation of an electric vehicle traction motor system. The trainer is designed to allow access to a simulation of the mechanical operation as well as provide a mimic of the electrical power flow. It also includes test points at a safe voltage level to allow for investigation of electrical circuits and a range of fault-insertion options to simulate typical real-world system malfunctions.

Specifications

  • Trainer dimensions: 900 x 170 x 600 mm (W, D, H)
  • Packed volume: Approx. 0.316 m3
  • Packed weight: Approx. 26 kg
  • Order code: 742-01 P9614-F
  • Operates at scaled voltages that are completely safe for users
  • Uses scaled timeframes for driving distance and battery charge consumption

Practical Tasks

  • System start-up procedures
  • Disabling the HV system
  • Operation of the inverter circuit
  • Pulse width modulation control
  • The inverter controller
  • CAN bus communication system
  • The three phase traction motor
  • Generator operation
  • Regenerative braking and the rectifier circuit
  • Operation of the inverter controller with different feedback types
  • Troubleshooting the motors/generators panel
  • Troubleshooting drivetrain faults
  • Troubleshooting the IGBT and PEM components
  • Identifying motor faults
  • Troubleshooting the sensors
  • HVAC failure
  • Troubleshooting the start-up circuit

Curriculum

This trainer includes access to digital curriculum materials including theory and practical learning tasks. It can also be used in conjunction with optional cloud-based software that offers online practical electronics tasks, interactive theory presentations, investigations, and assessments linked directly to the practical activities carried out using this resource.

Items Included

  • Trainer
  • Curriculum in digital format
  • Wall mounting brackets and bench stands

Other Items Required

  • Lab scope
  • Digital multimeter

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